5
« on: September 11, 2015, 11:12:23 pm »
While I was very impressed with the shipping of my Wings exhaust - ordered on the 9th and received on the 11th - I received no installation instructions. But, when I opened everything up, it couldn't have seemed any easier; despite a number of posts I had read regarding difficulties with the mounting bracket.
First, I removed the heat shield, and loosened the collar that secures the silencer to the header. Next, seeing no need to remove the plastic, I just undid the one obvious bolt and lifted the flap to get at the silencer mounting assy. Then, having read about the bracket, I resisted the urge to remove the single bracket mounting bolt, but instead removed both bolts that hold the mount to the bike, and removed the old silencer with the mount still attached.
Next, I removed and set aside the bushing from the header section (not used with the Wings), loosely installed the transition piece to the Wings silencer (leaving both of the collars somewhat loose, also), and slid the new silencer into place on the bike. Then I decided to toss the magic juice that ships with the silencer, and mixed a slightly dilute solution of dish soap, and smeared it on the back half of the stainless part of the Wings. Then, I removed the silencer mount from the old silencer, smeared the new bracket rubber lining with the soapy solution, and carefully wrapped it around the end of the stainless section of Wings. Using a 12" channel lock, I carefully squeezed the bracket ends together just enough to start the bracket bolt in the threaded part of the bracket.
Then, making sure Wings is free of dirt and grit, but still lubricated, I simply slid the bracket down the silencer until the two mounting bolts lined up with their respective holes and secured the mount to the bike.
Almost done, since everything was left somewhat loose, I did the final alignment of the Wings, tightened both collars, and secured the bracket bolt.
Finally, I did a complete wash down and drying of Wings to remove any fingerprints, grime, all of the soap solution, and anything else that may leave a mark when Wings first gets to operating temp; and replace the heat shield and plastic panel bolt.
Done!
Not saying this is the easiest way for a one-person install, but it worked for me; and, it seems to help avoid some of the struggles I read others were having when dealing with the bracket.
Hope this helps.
Steve