Author Topic: Bent radiator; tell me what you think?  (Read 404 times)

Guymcfly

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Bent radiator; tell me what you think?
« on: April 13, 2015, 05:24:43 am »
I'm interested in riders ideas about the profile of the rad...asking this because I never did much more than add the rad braces. So I'm unfamiliar with the correct shape.


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Guymcfly

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Re: Bent radiator; tell me what you think?
« Reply #1 on: April 15, 2015, 10:21:04 pm »
further to this....

I removed the rad, had a good look and cross referenced pics on the net. It was bent but not twisted. I sent to with a rubber mallet, clamps etc and got a lot of the bend out. I then took it to a rad shop who pressure tested it. All good.

I can now get the front wheel hard over in a left hand turn without the front fender hitting the rad louvre.

Things I learned....an ali rad (we have on the 690) cannot be repaired if holed...you may have a little luck with Devcon...and its good to have on you for a trail side split. But consider it a temp fix. If its twisted, you can rarely get it untwisted. No 3rd party aftermarket rads for this bike...OEM only -$$$! Ouch if its out of warrenty or you holed it on the trail.

Lots of people report the fan wearing thru the rad fins and holing it. Pop your fan and add a strip of hose, silicon tube on the meeting edge. Do it before you have a problem. Remember, no coolant equals no engine!

Guymcfly

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Re: Bent radiator; tell me what you think?
« Reply #2 on: April 16, 2015, 06:35:16 am »
A few pics....
How it looked when I got it off....


Guymcfly

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Re: Bent radiator; tell me what you think?
« Reply #3 on: April 16, 2015, 06:38:47 am »
After my session with the hammer




Guymcfly

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Re: Bent radiator; tell me what you think?
« Reply #4 on: April 16, 2015, 06:49:03 am »
Its still a little curved down the bottom edge. That's because the lack of a lower lip stopped me from being able to straighten that section. I'm happy to say it fits in position great, and is not noticeable under the rad shrouds and front louvre. Below is the aftermath of the stack that caused it...the bike came down very hard after getting airborne and alas a particular rock was able to bend the rear brake pedal, ding in and pop the engine cover (glad that was there) and bend the rad (really glad I had the brace fitted).


truck11

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Re: Bent radiator; tell me what you think?
« Reply #5 on: April 16, 2015, 09:43:40 am »
I have used these guys before to repair my DRZ400 radiator....    did a pretty decent job. 
http://www.motorcycleradiators.com/
quick turn around.
2014 690 Enduro R


Guymcfly

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Re: Bent radiator; tell me what you think?
« Reply #6 on: April 16, 2015, 07:21:48 pm »
I actually live in Western Australia...as far as I can tell no one over here has the machinery to re curve rad fins. Still we're kind of lucky us ktm guys....whilst I was in the shop a Ducati rider was given a quote of $3200 for a new rad! At least if we've got to get a new one its not that bad.

truck11

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Re: Bent radiator; tell me what you think?
« Reply #7 on: April 17, 2015, 08:51:58 am »
Sorry - didn't realize you lived in Western Australia! 
2014 690 Enduro R


Guymcfly

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Re: Bent radiator; tell me what you think?
« Reply #8 on: April 20, 2015, 05:56:35 am »
Hey no problem, a former convict colony is about where I belong! I've been told that west Oz is remarkably like California if it's any consolation.